Case Studies

Ensuring Asset Protection & Operational Resilience at St Fergus Gas Terminal

Challenge

• Operating within a high-hazard COMAH-regulated gas terminal processing a significant share of the UK’s gas supply
• Protecting critical pipework and infrastructure from corrosion in a harsh coastal environment
• Working safely around live gas assets and high-pressure systems
• Managing complex activities including blasting, coating and working at height
• Maintaining strict environmental controls to prevent contamination during works

Solution

• Delivering specialist abrasive blasting and protective coating works to extend asset lifespan
• Using sealed scaffolded habitats to contain dust, debris and fumes, protecting both workforce and environment
• Implementing strict safety protocols including full PPE, air-fed helmets, gas monitoring and confined space controls
• Deploying airless spray systems to apply high-performance coatings suited to harsh weather conditions
• Coordinating a highly skilled 25-strong workforce, supported by dedicated project management and safety teams

Outcome

• Successfully enhanced protection of critical gas infrastructure, reducing corrosion risk
• Maintained full compliance with COMAH and HSE safety standards
• Delivered works safely with no compromise to operational performance
• Extended the lifespan and reliability of key assets supporting UK energy supply
• Reinforced a strong safety-first culture across all on-site activities